(1)選擇合理的焊接順序,以減小焊接變形、焊槍行走路徑長(zhǎng)度來制定焊接順序。
(1) Choose a reasonable welding sequence to reduce welding deformation and the length of the welding gun travel path to formulate the welding sequence.
(2)焊槍空間過渡要求移動(dòng)軌跡較短、平滑、。
(2) The space transition of the welding gun requires a short, smooth, and safe movement trajectory.
(3)優(yōu)化焊接參數(shù),為了獲得的焊接參數(shù),制作工作試件進(jìn)行焊接試驗(yàn)和工藝評(píng)定。
(3) Optimize welding parameters, in order to obtain the best welding parameters, make work specimens for welding tests and process evaluation.
(4)采用合理的變位機(jī)位置、焊槍姿態(tài)、焊槍相對(duì)接頭的位置。工件在變位機(jī)上固定之后,若焊縫不是理想的位置與角度,就要求編程時(shí)不斷調(diào)整變位機(jī),使得焊接的焊縫按照焊接順序逐次達(dá)到水平位置。同時(shí),要不斷調(diào)整機(jī)器人各軸位置,合理地確定焊槍相對(duì)接頭的位置、角度與焊絲伸出長(zhǎng)度。
(4) Adopt a reasonable positioning machine position, welding gun posture, and the position of the welding gun relative to the joint. After the workpiece is fixed on the positioner, if the weld seam is not in the ideal position and angle, it is required to continuously adjust the positioner during programming, so that the welded weld seam reaches the horizontal position one by one according to the welding sequence. At the same time, it is necessary to continuously adjust the position of each axis of the robot, and reasonably determine the position, angle, and wire extension length of the welding gun relative to the joint.
(5)及時(shí)插入清槍程序,可以防止焊接飛濺堵塞焊接噴嘴和導(dǎo)電嘴,保證焊槍的清潔,提高噴嘴的壽命,減少焊接飛濺。
(5) Timely insertion of the cleaning program can prevent welding spatter from blocking the welding nozzle and conductive nozzle, ensuring the cleanliness of the welding gun, improving the lifespan of the nozzle, and reducing welding spatter.